CNC machining Services

High Quality Die Casting Services

CNC Machining (CNC Machining) is the use of computerized digital control technology for the processing and manufacturing of parts.

In the entire CNC machining process, through the computer pre-programming to accurately control the machine tool cutting speed, trajectory, feed, etc. to precision cnc machining. engineers will first according to the cnc precision machining parts to be processed according to the design of the drawings, the use of professional software will be designed to transform information into the machine tool can be recognized by the CNC code. The engineer will firstly use professional software to transform the design information into CNC codes that can be recognized by the machine tool, and input them into the CNC machining machine.

Then the machine tool receives and recognizes these commands and makes action on these commands, through milling, turning, drilling, tapping and other processing methods, all kinds of raw materials for processing, and gradually process the raw materials into parts that meet the design requirements.

CNC machining is a kind of material reduction machining, the whole process is actually a block of material through milling or turning to produce the designed shape.

We provide high quality CNC machining processing technology

CNC Milling

Utilizing the milling cutter as a cutting tool, through the movement and rotation of the material fixed on the table for cutting processing. Milling cutter is mainly divided into flat bottom milling cutter, ball end milling cutter, end milling cutter, flying cutter (disk milling cutter), whether it is a variety of plastic or metal materials, can be through the CNC milling machine to cut and process it to produce a variety of types of cnc precision machining parts, for the precision of the products require a high degree of precision can be processed through the milling cutter as well.

CNC Turning Processing

Through the CNC system to control the coordinated operation of various components, first upload the required drawing files for processing to the CNC turning machine, and then reserve and fix the specified material strips in the chuck, and then start the machining process through the interface or control panel to ensure the coordinated operation between the spindle, turret, and chuck during the machining process, so as to process the workpieces in accordance with the pre-set procedures, and the operators will place the products into the designated area after the completion of the machining. After the machining is completed, the operator will put the cnc precision machining parts into the designated area, and then the quality control personnel will evaluate the products.

Precision CNC machining

On the basis of CNC machining, a processing method with higher precision requirements.
Able to process parts with an accuracy within the range of 0.004-0.01mm. Need precision tools, high-precision CNC machine tools and advanced testing to ensure product quality. Precision CNC machining is often used in aerospace, automotive manufacturing, medical equipment, electronic communications and other fields.

4.5-axis CNC machining

5-axis CNC machining is capable of processing continuous, smooth free-form surfaces that are difficult to accomplish with 3-axis CNC machining, such as aero-engine blades, naval screw propellers, impellers and other complex parts.5-axis CNC machining has the advantages of high machining accuracy, high machining efficiency, shorten the cycle of new product development, there is a reduction in the cost of CNC machining and CNC machining price, which is more cost-effective for our company in a wider range of tasks.

We Offer A Differentiated Custom Machining Service

Customized machining of complex geometric shapes

Our company specializes in custom machining services for complex geometries.

With advanced 5-axis CNC machining equipment, we can realize high-precision cutting of all kinds of complex curved surfaces and shaped structures. In the process of product machining, we have a professional team to carefully plan the process and design programs according to customer needs. Whether it is precision parts for aerospace cnc machining, personalized parts for automotive manufacturing, or customized instruments for medical equipment, we are able to achieve quality and workmanship. We are able to achieve strict quality and process control, and deliver customized products on time to the satisfaction of our customers.

Prototyping

CNC prototyping is the process of manufacturing prototypes of metal and plastic products using computer numerical control (CNC) technology.

We are able to manufacture products designed by your team to meet your expectations in terms of appearance and functionality.

We not only provide professional CNC machining services, but also have a professional quality control team, china cnc machining service to protect the quality of your products.

Small batch production service

According to the design drawings or samples provided by customers, we take advantage of CNC machining to carry out customized CNC machining.

It can meet customers’ individual needs for specific size, shape and accuracy requirements, and its wide range of material choices and flexible processes are conducive to bringing products to market faster. We have an excellent team can provide customers with customized products corresponding to a comprehensive solution to help you cnc prototype machining maximize the benefits.

CNC machining processable materials

CNC turning machining and CNC milling machining can be applied to a variety of materials, the more common types are:

We are also able to produce CNC milled and turned parts in dozens of other materials. If you would like to know which material is right for you, please contact us. Our designers and engineers will put their experience to work for you, helping you determine the materials and manufacturing solutions that are best suited for your prototyping or production run. Your design, required tolerances, and budget will all help determine which materials are necessary and appropriate for your project.

What CNC machining surface finishes do we offer?

Anodic oxidation is an important surface treatment technology that forms a dense and uniform oxide film layer on the surface of aluminum products through electrochemical process, which significantly improves the corrosion resistance and surface hardness of aluminum products with aluminium cnc machining. In addition, anodic oxidation can also change the color of aluminum products through dyeing to increase its decorative effect.

Sandblasting is divided into dry sandblasting and wet sandblasting. Dry sandblasting uses compressed air to blast abrasives directly onto the surface of the workpiece, while wet sandblasting reduces dust and improves safety by adding water or other liquids. The sandblasting process improves surface cleanliness and roughness, enhances mechanical properties, and facilitates paint leveling and decoration.

Hand polishing, as the name suggests, is done by workers with their own hands, and has the advantage of being able to handle positions and shapes that are difficult to machine polish, such as complex shapes and shaped surfaces.
Machine polishing has the advantage of being able to process parts efficiently and in large batches, and to ensure that the surface flatness and smoothness of each processed part is consistent.

There are several ways to remove oil on the surface of processed parts, commonly used are chemical degreasing, electrochemical degreasing, organic solution degreasing and so on. Chemical degreasing is mainly the use of alkali and grease saponification reaction to remove oil, this method is lower cost, suitable for batch degreasing. Electrochemical degreasing is in the alkaline electrolyte, to the workpiece for the anode or cathode, through the electrolytic effect to remove oil, this method of degreasing high efficiency, can effectively remove stubborn oil. Organic solvent degreasing is the use of organic solvents to remove oil and grease solubility, the advantage is that the degreasing speed, the solubility of oil and grease is strong, and can effectively remove a variety of oil and grease.

Our CNC machining dimensions

Tolerance of CNC Machining

KAIYAN’s CNC machining of the highest standard tolerances apply to the processing of metal ISO 2768 (precision), the processing of plastics ISO 2768 (precision), for the control of tolerances, we can be based on the customer’s needs for standard implementation, such as the need for higher precision tolerance requirements often need to be provided by the customer drawings, which facilitates the exchange of communication between our excellent engineering team and the customer to determine the final tolerances. Precision.

Advantages and Applications of CNC Machining

Dongguan KAIYAN Hardware Products Co., Ltd. is a supplier of high quality CNC machining services and precision cnc machining company. With a large number of advanced CNC turning and milling machines, an excellent engineering and R&D team, and a brand new machining system, we are able to have fast and high quality delivery. We are equipped with 3, 4 and 5 axis CNC machines that allow us to handle a wide variety of applications in many industries. The versatility of materials and the precision of cutting make CNC machining the preferred solution for small lot production, prototyping and low volume manufacturing.

CNC machining offers a number of production advantages, including the following:

China cnc machining strong design team, excellent engineering team to make the design and technology perfect collision, the achievement of extraordinary quality. CNC machining is used in many fields, applicable to the following areas:

Kingship's CNC machining parts display

CNC machining is a highly versatile manufacturing technology with a huge application market. Examples of AMAZING CNC machining parts for automotive, medical, intelligent furniture, electronic manufacturing and other industries.

Why choose KAIYAN's CNC machining services?

Our company has always been committed to providing our customers with high quality machining services, regardless of the number of orders to be machined, we are able to provide high quality and affordable cnc precision machining services. Our various teams are actively responding to cooperate to meet your needs.

CNC Machining Frequently Asked Questions

CNC machining is suitable for a wide range of applications. We offer the following machining services: milling, turning, threading, tapping, drilling, EDM and WEDM, custom surface preparation, prototyping, 5-axis cnc machining services, small lot and one-off part machining, material procurement assistance, retrofitting of existing parts, limited material warehousing, and parts distribution.

From prototyping to mass production, from 1 piece to 10,000 pieces, we can provide quick turnaround CNC machining services for your customized metal and plastic parts, with deliveries as fast as 6 days.

CNC machining can handle a wide range of materials. For metallic materials, these include a variety of carbon steels, alloy steels, stainless steels, aluminum alloys, copper alloys, titanium alloys, and more. For non-metallic materials, common ones include plastics (e.g. ABS, PC, PP, etc.), composites (e.g. carbon fiber reinforced plastics), wood, ceramics, and so on. However, the machining characteristics of different materials are different, and you need to choose the appropriate machining process and tools according to the hardness, toughness, brittleness and other characteristics of the material.

KAIYAN has a CNC machining workshop with an area of 800 square meters. Inside the workshop, there are more than 20 skilled employees and 10 sets of high performance CNC machine tools, which operate 24 hours a day, 7 days a week. Our CNC machining center is capable of completing more than 150 machining projects and producing more than 10,000 machined parts per month.

CNC machining costs mainly include equipment depreciation, tooling costs, material costs, labor costs and energy consumption. Depreciation of equipment depends on the price and service life of the equipment, and the depreciation cost of expensive high-precision machining centers is higher. Tooling costs vary depending on the type, quality and service life of the tool.

At the end of the machining process, the surface of the part will have slightly visible traces of the tool’s machining, called the “machined” or “milled” surface finish. The standard value for machined surface roughness (Ra) is between 1.6 – 3.2 microns. Surface finish requirements can be increased to 0.8 – 1.6 microns or higher 0.2 – 0.8 microns, but this will require more operating time and incur higher costs.

-Select the right tool type and tool geometry parameters
-Optimize cutting parameters, lower feeds and higher cutting speeds can reduce surface roughness.
-Perform surface treatment processes, such as grinding, polishing, plating, etc., to further improve the surface quality.

CNC Machining Resources

What are the Advantages of CNC Machining in Reducing Material Waste?

What are the Advantages of CNC Machining in Reducing Material Waste?

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How Do CNC Machining and 3D Printing Differ?

How Do CNC Machining and 3D Printing Differ?

Introduction In the realm of manufacturing, understanding the distinctions between CNC machining and 3D printing is crucial for making informed purchasing decisions. Both technologies offer unique advantages, but they cater to different needs and applications. This article explores the key differences between CNC precision machining and 3D printing, helping users determine which service best suits […]

CNC Machining: How to Machine POM Plastic

CNC Machining: How to Machine POM Plastic

Introduction CNC Machining services have become integral to various industries that require precise and repeatable manufacturing of complex parts. When it comes to POM plastic (also known as Polyoxymethylene or Delrin), CNC machining is one of the most efficient ways to create high-quality components. POM’s properties, such as its high strength, stiffness, and low friction, […]

Specializing in precision stamping parts customization